Nissens 96628 Turbocharger Intercooler Diesel Auto Trans Front Mount

The Nissens 96628 is a front-mount turbocharger intercooler engineered for diesel automatic transmission applications. Designed, manufactured, and tested to OE specifications, this intercooler delivers a direct-fit replacement solution that restores factory-level thermal performance and engine efficiency.

The intercooler plays a critical role in the turbocharged induction system. Its primary function is to reduce the temperature of hot compressed air exiting the turbocharger before it enters the engine's combustion chamber. Cooler, denser intake air contains more oxygen molecules per cubic centimeter, resulting in improved combustion efficiency and stronger engine output.

Key Features:

• Manufactured and tested to OE specifications for guaranteed fit and performance
• Tubes equipped with turbulators for enhanced airflow and superior heat dissipation
• Optimized core end plates engineered to minimize mechanical stress and prevent premature failure
• Reinforced plastic tanks with internal cross-bars and strengthened inlets/outlets for high-temperature resistance
• Plastic tanks reinforced with 30–35% fiberglass content — no recycled plastics used
• Compact louvered fin construction for maximum heat exchange efficiency
• Subjected to rigorous corrosion, vibration, pressure impulse, thermal expansion, and thermal performance testing

Important Installation Note: Intercoolers should always be replaced when a turbocharger has failed or when a new turbo is installed. Carbonized oil and metal debris from a damaged turbocharger can clog intercooler channels and cause a newly installed turbo to fail prematurely. Symptoms of a failing intercooler include reduced engine power, increased fuel consumption, and abnormal exhaust smoke.

OEM Cross-References: A9065010101, A9065010301, 68013636AA