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BD Diesel 1090201 Heavy Duty EGR Cooler for Ford 6.0L Power Stroke 2003-2004

(2003-2004 Ford F-250 Super Duty; 2003-2004 Ford F-350 Super Duty; 1978-1983 Dodge Challenger Base/Premium; 1974-1979 Dodge Colt + 2 more models)

Manufacturer

Part Number

1090201
Sale Price

$445.95

1 left at this price

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Usually delivered within 2 days

free shipping

FREE SHIPPING

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No Hassle Returns

No Hassle Returns

Live-in-stock inventory

Live-in-stock inventory

Fitment guaranteed

Fitment guaranteed

Product Details

The BD Diesel 1090201 is a heavy-duty replacement EGR cooler engineered to eliminate the catastrophic failures common with OEM units on 2003-2004 Ford 6.0L Power Stroke diesel engines (production dates up to 09/22/2003). This upgraded cooler addresses the critical weakness in factory EGR coolers that causes coolant to leak into cylinders, resulting in hydro-lock and severe engine damage.

Key Features:

  • TIG welded 304L stainless steel construction with 0.375-inch O.D. x 0.048-inch wall tubes eliminates weak brazed joints found in OEM cores
  • Integrated water deflectors increase coolant turbulence for improved heat dissipation and cooling efficiency
  • Pressure tested to ensure leak-free operation and reliability
  • Includes O-ring and threaded insert for complete installation
  • 50-state legal design requires no performance tuner and will not trigger check engine light
  • Exchange unit backed by 60-month unlimited mile warranty

This direct replacement EGR cooler fits 2003-2004 Ford 6.0L Power Stroke diesel engines with round tube configuration manufactured up to September 22, 2003. Professional installation is recommended with an estimated install time of 5 hours. The superior stainless steel construction and reinforced design provide long-term durability and protection against the cooling system failures that plague stock EGR coolers.

Products specifications

Fits

2003-2004 Ford F-250 Super Duty; 2003-2004 Ford F-350 Super Duty; 1978-1983 Dodge Challenger Base/Premium; 1974-1979 Dodge Colt; 1978-1983 Plymouth Sapporo Base; 1976-1980 Plymouth Arrow

Prop 65

WARNING Cancer and Reproductive Harm www.P65Warnings.ca.gov

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