Five Star Fabricating Fender Flare
Five Star Fabricating Fender Flares: Motorsports Precision Meets Street-Ready Protection
When it comes to fender flares engineered with real performance DNA, Five Star Fabricating stands apart from the crowd. Fender flares from this manufacturer carry the same manufacturing philosophy that has defined the brand since its founding — precision fit, durable materials, and construction standards shaped by decades of high-stakes motorsports competition.
A Heritage Built on Tight-Tolerance Manufacturing
Five Star Fabricating was founded in 1978 in Twin Lakes, Wisconsin, when co-founders Carl Schultz and Fran Prestay began fabricating sheet metal body panels for short-track race cars. What started as a grassroots solution quickly grew into a nationally recognized manufacturer. By 1979, the company was already producing body components for the Camaro, and it has never looked back. Today, the company operates more than 350,000 square feet of manufacturing space and employs over 250 people dedicated to producing body components that meet the unforgiving demands of professional racing.
That motorsports heritage translates directly into the quality of their fender flares. Five Star's technologies are rooted in the tight-tolerance, high-performance world of auto racing, giving the brand a distinct advantage in developing lighter and stronger automotive exterior components compared to conventional aftermarket manufacturers. Their vertically integrated operation — including oversized molds, water-cooled aluminum tooling, and multi-axis CNC machining — ensures that every fender flare leaves the facility with consistent fit and a flawless surface finish.
What Makes Five Star Fender Flares Different
Five Star Fabricating specializes in thermoformed plastics and advanced composite body panels, applying the same material science they use in motorsports to their street and off-road body components. Their fender flares are crafted from high-quality thermoformed plastic, which offers an excellent combination of lightweight construction, impact resistance, and surface finish consistency. The company's in-house Five Star Coatings Group further enhances component quality by providing superior coated finishes that resist weathering and UV degradation.
- Motorsports-derived manufacturing standards — every component is built to conform to the exacting fit and finish expectations of professional racing.
- Thermoformed and composite construction — lightweight yet durable materials that resist road debris, UV exposure, and weathering.
- American-made quality — all products are manufactured at Five Star's facilities in Twin Lakes, Wisconsin, with strict in-house quality control.
- Consistent fit — high-quality aluminum molds and CNC machining yield parts that are ready for assembly right out of the box.
- Universal fitment options — Five Star fender flares are offered in universal styles to accommodate a range of vehicles and builds.
Who Should Consider Five Star Fabricating Fender Flares?
Five Star Fabricating fender flares are an excellent choice for performance enthusiasts, circle-track racers, and street builders who demand components manufactured to a higher standard. Whether you are running wider tires that require additional fender coverage, building a custom street machine, or simply looking for a flare that delivers consistent fit and long-term durability, Five Star brings a level of manufacturing credibility that few brands can match. Their deep roots in motorsports body fabrication mean the engineering behind these flares has been proven under some of the most demanding conditions in automotive competition.
Browse the full selection of fender flares in our catalog, or explore everything that Five Star Fabricating has to offer across their complete lineup of motorsports and automotive exterior components.