Keystone VO3012103 Turbocharger Intercooler Assembly OEM Replacement

The Keystone VO3012103 is an OEM-replacement turbocharger intercooler assembly designed for turbocharged Volvo V70, XC70, and S60 models. This charge air cooler (also referred to as a turbo intercooler or FMIC) sits between the turbocharger and the intake manifold, cooling compressed air before it enters the engine to improve combustion efficiency and protect against heat soak.

This intercooler is a direct-fit replacement for Volvo OEM part numbers 8649471 and 9161207, restoring factory-level performance when the original unit develops leaks, cracks, or reduced cooling efficiency.

Key Features:

• OEM-quality construction with an aluminum core and brazed cooling fins
• Crossflow design with 2.2-inch inlet and outlet connections using standard hose clamp fittings
• Core dimensions: approximately 27.1" (688 mm) length × 16.6" (421 mm) height × 1.18" (30 mm) thickness
• Direct OEM replacement — no modifications required for factory fitment
• Replaces Volvo OEM part numbers: 8649471, 9161207

Common symptoms of a failing intercooler include reduced acceleration, a hissing noise under boost, and an illuminated check engine light. Replacing this unit with the Keystone VO3012103 restores proper charge air cooling and turbo system integrity.