Demon Powersport PAXL-6095XHD-3.5 X-Treme Heavy Duty ATV/UTV Axle Chromoly - 4340

The Demon Powersport PAXL-6095XHD-3.5 is a X-Treme Heavy Duty (XHD) ATV/UTV axle engineered for maximum performance in the most demanding off-road environments. Designed for desert racing, sand dunes, mud, rocks, and short-course competition, this axle is Demon's strongest and most capable offering to date — built to handle serious power and larger tires without compromise.

Every component of this axle — from the shaft and housing to the cage, race, and balls — is constructed from 4340 Chromoly Steel. This high-grade material provides superior elasticity, allowing the axle to absorb drivetrain stress and prevent it from transferring into the differential and other downstream components. The result is a longer-lasting drivetrain system overall.

Key Features:

• Entire axle constructed from 4340 Chromoly Steel — shaft, housing, cage, race, and balls
• Available in 300M shaft for select fitments
• Re-engineered cage design for enhanced durability and wider swing angles
• CV joint components sized 20–30% larger than the standard Heavy Duty line
• Dual heat treatment process for superior strength and longevity
• Micro-polished inner components to reduce heat buildup in the CV joints
• Proprietary Molybdenum grease for high-performance internal lubrication
• Unique boot design for improved protection and seal integrity
• Larger swing angles up to 47 degrees
• 3.5-inch axle shaft diameter designation for heavy-duty fitment applications

Long Travel Compatible:

The PAXL-6095XHD-3.5 is purpose-built to work with all major long travel suspension and lift kits, including systems from Cognito Motorsports, Fireball Racing HCR, NXS Designs, Madigan Motorsports, SF Raceworks, Lone Star Racing, Long Travel Industries, FabWerx, and many more. Already optimized for heat management out of the box, these axles are ready to run cooler and last longer in long-travel applications.

2-Year Limited Warranty:

Demon Powersport backs the X-Treme Heavy Duty axle line with an industry-leading 2-year limited warranty, reflecting confidence in the design, materials, and testing process behind every unit. Trusted by competitors in BITD, SCORE, SNORA, and other major off-road racing series.